In the production of electronics, home appliances, communications, and toy industries, the efficiency and precision of screw fastening directly impact product quality and overall output. Traditional screw driving machine control systems are hindered by complex wiring, cumbersome installation, high after-sales costs, and insufficient precision, failing to meet the demands of intelligent upgrading in manufacturing. As a specialist in automation solutions, Shenzhen Coolmay Technology has launched a specialized controller solution for screw driving machines. Through comprehensive innovation, it creates a new paradigm of efficient, reliable, and low-cost fastening processes for enterprises.
Traditional screw driving machines face noticeable pain points throughout the "deployment-use-maintenance" cycle. Guided by the principle of "retaining strengths and eliminating weaknesses," Coolmay has upgraded and launched its core product: the Coolmay SM3U-4Z-3224TA-LS Screw Driving Machine System. Breaking free from the "dispersed component assembly" model, the controller can be directly embedded into the machine tabletop, eliminating the need for additional wiring and electrical cabinet assembly. Equipped with three Coolmay K5718HB-76 motors, one Coolmay B5718HB-76 motor, and a TK8070H touchscreen, it features a "dual-core 1GHz + 128MB memory" configuration to provide hardware support for intelligent fastening and rewrite industry standards.
Control boards are manufactured in fully automated dust-free workshops and tested under extreme conditions like high temperatures to reduce failure rates. Full coverage with high-viscosity UV glue plus potting technology enhances dust resistance and extends equipment lifespan.
It integrates open-loop/closed-loop 42/85/57 stepper drivers and a PLC controller. Compared with traditional solutions, it reduces size by 80% and hardware costs by 44.6%, while shortening debugging time to accelerate production launch.
No additional components (such as connectors or electrical cabinets) are required, cutting assembly costs by 92.1%. External cables use pin header connectors with plug-and-play design, allowing non-professionals to complete assembly quickly and reducing installation time by 80%.
- Automatic Calibration: Auto-zero calibration after fastening the Nth product or in case of failure, solving Z-axis step loss and boosting efficiency by 50%.
- Intelligent Matching: One-click import/export of motor parameters via the host computer, ensuring 100% precise adaptation and avoiding equipment lifespan issues caused by parameter mismatches.
Built-in functions include automatic loading/unloading, mold clamping, and air blowing. It supports multi-axis, multi-station, blow-type, and suction-type operations, and is compatible with various machine models. No machine reconfiguration is needed, enabling "one device for multiple scenarios."
When paired with Coolmay BG200, it records operational data. Remote monitoring, diagnosis, and program updates are accessible via PC or mobile APP. It automatically collects maintenance and fault data for traceability, reducing downtime.
The Coolmay Specialized Controller for Screw Driving Machines is more than a product innovation—it represents a reconstruction of the automation model for fastening processes. In the future, Coolmay will continue to deepen its focus in this field, providing high-quality solutions to empower industries in cost reduction and efficiency improvement, and driving the industry toward higher quality and greater benefits.
Coolmay Technology is a national high-tech enterprise integrating research and development, production, and service. Since its establishment in 2006, Coolmay has always adhered to the corporate mission of "Making Automation Simpler" and adhered to the business philosophy of "Cooperation, Integrity, Pragmatism, and Innovation" to provide customers with high-quality automated industrial products and solutions. At present, Coolmay's products have covered more than 200 countries and regions, serving more than 40,000 customers, and have won the trust and praise of well-known enterprises such as Foxconn, BYD, Han's Laser, and China National Petroleum Corporation (CNPC). Looking forward to the future, we will continue to innovate and strive to become a leading enterprise in the global automation industry.
- Tel: 0755-86950416 ext. 842 | Fax: 0755-26400661-808
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- Email: cm2@coolmay.net
