In the electrical connection link of industrial production, servo terminal machines are core equipment for achieving efficient and reliable crimping of wires and terminals, widely used in numerous fields such as automobiles, home appliances, and electronics. However, the current servo terminal machine industry faces many challenges: in terms of precision, traditional equipment is difficult to meet the increasingly strict requirements for crimping precision in high-end manufacturing; in terms of efficiency, cumbersome operations and slow equipment response restrict the production rhythm; operational convenience is poor, and complex operation processes increase the difficulty for workers to get started; equipment stability is insufficient, and faults are prone to occur, affecting production continuity; production management also lacks intelligent data support, making it difficult to achieve precise optimization.
As a national high-tech enterprise integrating R & D, production, and service, COOLMAY Technology has always adhered to the corporate mission of "Making Automation Simpler" and the business philosophy of "Cooperation, Integrity, Pragmatism, and Innovation" since its establishment. The HMI/PLC all-in-one machine launched this time, with its profound technical accumulation in the field of automation, has become a key solution to help the intelligent upgrading of servo terminal machines, bringing new possibilities for solving industry pain points.
The algorithm has been carefully optimized, and operators can directly set the terminal width. The operation is simple, efficient, and convenient, which solves the problem of complex structure of old - style servo terminals, resulting in high labor intensity and troublesome construction in one fell swoop, allowing workers to carry out work more easily and quickly, and improving the operation experience and production efficiency.
PLC is used for high - precision control of the servo, which effectively overcomes the problem of motor step loss, ensures stable and fast response during high - precision operation of the equipment, and provides a solid guarantee for the high - precision requirements of terminal crimping to meet the strict standards of high - end manufacturing for product quality.
With the method of cyclic terminal crimping, it not only ensures reliable precision but also improves product quality. While stably producing high - quality terminals, it helps enterprises increase output and enhance market competitiveness.
It has excellent compatibility and can be compatible with a variety of reducers, which can easily meet the needs of different occasions, greatly improving the application range of the equipment and providing more flexible choices for enterprises in different production scenarios.
The equipment has a large force and can calmly cope with various complex processing requirements. Even in the face of difficult terminal crimping tasks, it can be completed smoothly, expanding the application scenarios of the equipment.
The noise during equipment operation has been optimized, effectively reducing the noise level and providing a more comfortable working environment for operators, reflecting the care for front - line production personnel.
Traditional servo terminal machines have problems such as complex operation and stuttering. Through optimization, the COOLMAY all - in - one machine greatly simplifies the operation process, adds new functions, and completely solves the stuttering phenomenon, significantly improving equipment reliability and user experience.
The all - in - one machine supports customized startup screen LOGO, which helps enterprises enhance their brand image, deepen customers' impression of the equipment, improve customer satisfaction, and create a differentiated competitive advantage in the market.
Relying on the MODBUS communication protocol, the all - in - one machine can stably output control commands to realize precise control of parameter adjustment and crimping process of the servo terminal machine, ensure the stability of the crimping process, and lay a solid foundation for product quality.
It has a powerful data recording function and can record various data in the production process in detail. By tracking and analyzing these large amounts of production data, it can provide strong reference for the optimization of the production process and help enterprises find bottlenecks and improvement points in production; at the same time, these data can also play a key role in fault diagnosis, quickly locate the root cause of problems, reduce equipment downtime, and improve production efficiency.
COOLMAY provides easy - to - understand operation guides and training materials to help operators get started quickly without additional training costs.
The all - in - one machine has strong adaptability and can be quickly integrated with servo terminal machines without a long development cycle, speeding up the speed of products entering the market.
With mature solutions, customers do not need to make additional development investments, reducing the cost and risk of enterprises.
The integrated design simplifies the assembly process, reduces the input of human and material resources, and effectively reduces assembly costs.
