Industrial Felling Machine Automation Solution
Simplify Automation Further
This article primarily introduces the application of Shenzhen Coolmay Technology’s touchscreen all-in-one machines in felting machines, enabling flexible control. Users can independently program and modify automated workflows as needed. It is suitable for materials such as leather, wool, chemical fiber, pure cotton, blended fabrics, and applicable to washing, felting, softening processes for knitted, woven, and textile garments. With intelligent operation and user-friendly design, it significantly reduces labor costs.
Product Feature
Flexible & Intelligent Control | Simple Operation | COOLMAY Touchscreen All-in-One Machine | Felting Machine
Solution Overview
Felling machines are mainly used for shrinking fiber fabrics like wool. Conventional felting involves multiple steps—washing, dehydration, drying—requiring manual intervention across different machines. This process is time-consuming, labor-intensive, and limits efficiency.
By integrating washing, softening, drying, and color-fixing into a single machine controlled by Coolmay’s touchscreen all-in-one controller, users can freely edit workflow sequences. This enhances flexibility, boosts productivity, and reduces labor costs.
Solution Advantages
Traditional Process vs. Automated Felting Machine
· Streamlined Workflow: Consolidates 4–5 traditional steps into one automated cycle. After loading fabric, the machine operates autonomously without manual interference.
· Economic Benefits:
· Efficiency: One operator manages 3–5 machines, processing up to 9,600 garments/day (8-hour shift). Each batch takes only 30–40 minutes (vs. over 90 minutes for conventional methods).
· Energy & Resource Savings:
§ Electricity: 4.4 kWh/hour (standard).
§ Water: 20 kg per batch.
§ Steam: 50% less than traditional processes.
§ Chemicals: Only 30% of conventional usage.
Functional Capabilities
1. Customizable Programs: Supports up to 27 steps per material type, with 15 selectable processes per step (e.g., temperature, duration). Maintains precise drum temperature during operation.
2. User-Friendly Operation:
· Select preset programs at startup. Modify parameters (process type/duration) if needed. Save settings via “Data Save.”
· Load fabric, close the front door, and start automation. Alerts notify users upon completion.
3. Safety Features: Front-door sensor halts operation if opened during cycling.
Product Models
· PLC All-in-One Unit: QM3G-70FH-44MT-1AD-K (EX3G-70C-44MT-1AD-K)
§ 32-bit true-color 7-inch touchscreen for intuitive programming.
§ High-sensitivity display ensures precise interaction.
§ Passive sink-type PLC inputs.
· Power Supply: CM6024 Industrial Power Supply
§ Imported driver chips, high-temperature-resistant components, and advanced PWM pulse-width modulation technology.
§ Protections: Short circuit, overload, overvoltage, overheating.
For specific model selection, contact our dedicated customer service with your requirements.
