Coolmay Precision & Automated Solution HMI and PLC all-in-one Applied to oil injection machines

As oil injector manufacturers move toward large-scale and intensive operations, oil injection processes are evolving toward automation and precision. Pain points including electrolyte wall adhesion, prolonged injection cycles, inaccurate dosage control, and manual calculations have become pressing challenges for the industry.

Coolmay Precision & Automated Solution for Oil Injectors has been developed to address these issues head-on. With targeted upgrades in integration, stability, precision, and cost-effectiveness, it empowers oil injection processes and helps manufacturers seize market opportunities.

The solution is built around the QM3G Series All-in-One Unit and CM Series Stepper Driver. Traditional setups require a combination of PLC, HMI, stepper driver, and various auxiliary modules; by contrast, this solution integrates PLC and HMI into a single all-in-one unit, reducing installation and commissioning steps significantly, enhancing operational flexibility, and expanding the application scope of the equipment.

The solution allows automatic adjustment of key parameters such as injection volume, speed, and cycle time via a touchscreen, minimizing reliance on manual operations. Upgraded programs add functions like automatic calculation and spacing generation, improving injection precision from the traditional 2% to within 0.5%. This achieves stable, efficient, and intelligent operation with multi-functional capability, meeting the core needs of manufacturers.

Most traditional solutions claim a capacity of 150 units per table batch but only achieve 120 units in practice. Coolmay’s solution reliably delivers the full 150 units per table batch, and can also generate flexible arrays based on custom row and column spacing, ensuring no overstated efficiency claims.

The solution combines Coolmay’s PLC All-in-One Unit with stepper drivers, supporting 4-axis or 5-axis control. Temperature control modules can be added as required for customized configurations, doubling operational efficiency. Its engineering-free, plug-and-play design simplifies wiring, commissioning, and maintenance. Integrated with a dedicated cloud platform, it enables seamless remote IoT monitoring and control. Manufacturers do not need to train specialized maintenance engineers, thanks to Coolmay’s zero-after-sales-hassle advantage.

This unit integrates a touchscreen, PLC, high-speed pulse output, analog input, and other modules in a compact design. It features high integration, user-friendly operation, fast dynamic response, high precision, and superior energy efficiency.

Coolmay’s Precision & Automated Solution for Oil Injectors enhances injection speed, precision, and operational efficiency through program upgrades. Its integrated design cuts labor, installation, and operational costs by 90% for manufacturers, earning widespread recognition across the industry.