Strong Process, Emphasizing R&D | Coolmay Ultrasonic Welding Machine Automation Solution Empowers Industry Upgrading

August 19, 2025

With the application and development of ultrasonic welding technology, along with the continuous advancement of Industry 4.0, the demand for ultrasonic welding equipment in fields such as new energy vehicles, electronic products, and medical devices has been steadily increasing. However, while the ultrasonic welding industry continues to innovate and evolve, many small and medium-sized equipment manufacturers still face significant challenges: high controller costs and poor stability; stringent technical requirements leading to complex installation and usage; limited program functionality failing to meet customer demands; lack of customization options hindering innovation...

Concerns Plaguing Ultrasonic Welding Equipment Manufacturers
Every Single One Is Crippling!
Cost
Functionality
Maintenance
Customization
Over Two Decades of Automation Industry Expertise

As an automation solution specialist, Coolmay addresses the pressing challenges faced by ultrasonic welding equipment manufacturers with 4 Key Solutions:

  • Integrated Design
  • Plug-and-Play Installation
  • Enhanced Functionality for Efficiency
  • Personalized Customization
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1. Integrated Design & Cost Efficiency

Coolmay's ultrasonic welding machine automation solution focuses on optimizing control panels. Addressing issues like excessive hardware components and complex wiring, it adopts cutting-edge integrated design technology. By consolidating PLC, HMI, analog I/O modules into a compact unit, it significantly reduces hardware costs for manufacturers.

De-Engineered Approach
  • Industry Pioneer
    Over two decades of industrial control expertise; innovator of all-in-one PLC systems.
  • Cost-Saving Integration
    Combines logic control, touchscreen, and analog I/O functions--eliminates need for additional purchases.
  • Compact Design (60% Smaller)
    Touchscreen-sized footprint, reducing overall volume by 60%.
2. "Plug-and-Play" Installation & Cost Reduction

Coolmay's solution eliminates the need for extra wires, slots, or rails. With pre-drilled mounting holes (no welding required), it streamlines installation, simplifies control cabinet layout, and enables tool-free setup.

Key Advantages
  • Effortless Installation & Lower Labor Costs
    No technical skills needed--installation is quick and accessible.
  • Zero Post-Sales Service & Travel Expenses
    Issues resolved in just two steps: plugging in/pulling out--no field service trips required.
3. Rich Functionality & User-Centric Performance

Backed by 20+ years of R&D excellence, Coolmay's upgraded program ensures reliability. Features include 100 built-in recipe presets, 20 customizable wire diameter settings, adjustable weld width/speed, and precision-guaranteed accuracy.

Program Enhancements
  • Streamlined Code & Anti-Freezing Fixes
    Proprietary software updates resolve screen freezing issues.
  • Expanded Capabilities
    Stores 100 recipes; supports 20 distinct wire diameter configurations.
  • Precision Control
    Adjustable weld width with MODBUS communication for stable command execution.
4. Personalized Customization & Value Maximization

Coolmay offers unmatched flexibility: customize logos/touchscreen UIs, request tailored hardware/software designs, or add features like temperature control and weighing. We handle design, machining, labeling, testing, and inspection--boosting your profitability. Crucially, we deliver bespoke programming without requiring R&D trials, eliminating development risks.

Customization Options
  • Hardware Tailoring
    Digital/analog inputs, thermocouples, communication ports.
  • Functional Add-Ons
    Temperature control, weighing modules, etc.
  • Aesthetic Branding
    Blank panels or fully customized faceplates.
  • Software Personalization
    Custom interfaces and startup screens.
Trusted Partner Since 2006

As a reliable collaborator in welding technologies, Coolmay has empowered industries like power batteries, solar energy storage, IGBT modules, and new energy vehicles with robust automation solutions. Our latest ultrasonic welding automation combines high-performance capabilities with lower costs, user-friendly operation, and hassle-free after-sales support--earning widespread acclaim across sectors!